All-Aluminum High-Pressure Expansion Sealing Plugs

Precision Fasteners · Solution Provider

All-Aluminum High-Pressure Expansion Sealing Plugs

All-Aluminum High-Pressure Expansion Sealing Plugs

Product Description Our all-aluminum expansion sealing plugs are engineered for high-integrity sealing in critical processing holes. Manufactured from premium-grade aluminum alloy, these plugs utilize a unique expansion mechanism that crea...

Product Overview

The all-aluminium expanding plug has an aluminium alloy body; during installation the expansion structure makes the body expand radially and press tightly against the hole wall to seal, with a sealing level of up to IP68. Its aluminium body is compatible with aluminium substrates to help lower galvanic-corrosion risk (per actual design); suited to one-time permanent plugging of process and inspection holes, long-term maintenance-free with no repeated disassembly.

Technical Features

  • An expanding tension structure presses radially against the hole wall to form a seal.
  • Sealing rating up to IP68 provides reliable water and dust protection.
  • Aluminium body compatible with aluminium substrates (low galvanic risk, per actual design)
  • One-time permanent plugging, long-term maintenance-free.
  • Anodizing: corrosion-resistant with a uniform finish

Technical Specifications

MaterialAluminium alloy
Surface treatmentAnodizing
StandardPer customer drawing / company standard; Aluminium alloy grade GB/T 3190; Anodizing GB/T 8013; Sealing rating IP68 (IEC 60529)
ApplicationPermanent plugging of process holes in aluminium parts
Seal principleExpansion interference seal
Pressure ratingHigh-pressure process-hole closure
Hole rangeCustom bore diameters on request
Seal & serviceAll-metal expansion seal; working pressure up to approx. 300–500 bar by size, service temp about −40 to +100 °C (up to +150 °C on selected series), per customer drawing/test

Applications

  • Process holes in aluminum die-cast housings
  • NEV battery pack housings
  • Communication and server chassis
  • Aluminum parts for hydraulics and pneumatics

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