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Continuous process optimization Services
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Technical Services · Continuous process optimization
Driving sustainable total cost reduction for mass-produced products to empower enterprise efficiency and savings.
Cost Reduction Methods
- • Process optimization (e.g., CNC to Cold Heading conversion via simulation analysis)
- • Efficiency gains via parameter adjustment (e.g., Case study: 375k RMB annual savings)
- • Consolidating multiple components into multi-functional products
- • Exploring additional optimization avenues
Potential Savings Opportunities
- • Estimated 20% cost reduction by converting CNC to Cold Heading
- • Estimated 10% TCO optimization through parameter and assembly refinementDriving sustainable total cost reduction for mass-produced products to empower enterprise efficiency and savings.
Case Study: Real-World Optimization
Optimization Strategy：
- 1. Converting blanking to cold heading process; increasing forming space and changing material to 10B21.
- 2. Replacing 4x R5.0 corners with straight edges; adding R0.8 at the base and optimizing fillet R.
Cost-Saving Results：
- • Tooling Cost: 78,000 RMB
- • MOQ: 100k units; Total volume: 500k units
- • Unit cost reduced by 0.75 RMB; Total savings: 375,000 RMB.
